Grown 5 folds since 2012 – A CAGR OF 52%
Delivery performance constantly improving amidst rapid growth
Delivery performance measures the timeliness of delivery. In terms of quantity supplied, Praveen has been supplying over 125% of the scheduled quantity month on month.
Despite a tremendous increase in volume and new products, PEI has consistently reduced PPM through a systematic approach.
Factors Contributing to Consistent Performance
- Q-Gates, to contain problems reaching the customer (and provide an improvement opportunity)
- Immediate response to any internal or customer problems -through Gemba & whats-app group.
- Detailed analysis of repeated quality problems & Improved problem solving capability.
- 3G Approach - Monitoring Customer Rejection trend, In-house rejection trend, Kaizen & Poko-Yoke trend.
- Active participation in customer initiatives to drive quality.
- Highly equipedWelding infrastructure & practices.
- Employee involvement & participation
- Constant training to upgrade the team’s skills
- Cell Concept Special Vehicle Parts that eases planning & co-ordination.
- Supermarket for runner items.
3. Monitoring & control systems
- One Page Report -highlights problem areas for quality improvement.
- 3G Details to keep a tab on effectiveness of initiatives under taken.
4. Value engineering & cost savings
5. TPH (Tooling, Painting , Handling) improvements to ensure quality & delivery
- Tooling - Tool Up Project Under progress, NTTF Training & the main objective is to concentrate on tools for critical parts and extending tool life.
- Painting - In house Powder Coating to reduce delivery time & aesthetic issues and with best in class technology we want to introduce (NO HANDS to FG CONCEPT)
- Handling – Dedicated Trolley to avoid transit damages.
Vision - 2020
- To achieve a turnover of Rs. 100 crores withOTIF over 90% and at less than 100 PPM.
- To supply assembly components –leveraging strengths like large space availability.
- To introduce automationin all key areas possible -automated loading/ unloading in press shop, conveyors for material movement, automated powder coating set-up etc.,
- To be a one-stop shop for all sheet metal parts development.